Connecting Rods

Magal Tech offers fractured split con rods to European engineering specification from the manufacturing facility located in Chennai India with both Hot Forged and Sintered Forgings.

Magal Tech manufacture con rods using a Automated, semi-automated and manual transfer machining and assembly line that are able to machine and finish both powder metal, sintered and Forged steel con rods with a capacity of 3.6 Million con rods per annum. Additional to the machining and assembly stations the Magal facility includes a diamond honing stations and Conrod Grading facility ,end of line measurement benches, and laser marking capability for the Product Characteristics.

Magal Tech is a world class accredited Tier 1 OE supplier of Finished Con rods to the Automotive Vehicle and Powertrain Manufacturers such as Sangyang Motors , Korea , Ford-India and Mahindra & Mahindra India.

Magal Tech is a subsidiary of Magal Engg, UK and has access to the latest design & manufacturing technology of Thermostats from both Magal AWT (formerly known as Western Thomson, UK) and Dauphinoise Thomson, France.

Magal Tech has the Design/ Engg team in house and developing Temperature Controlling solutions by developing designs for all new and existing projects of customers in India.

Magal Tech Customers for Thermostats include: M&M, TATA, Ashok Leyland , TATA Cummins Simpson, Mecaplast (Tier 1 of Renault ), Greaves, Kirloskar Oil Engines, Nissan Ashok Leyland , Escorts , and CNH.

Conrod

Manifolds

Exhaust manifold collects the exhaust gases from multiple cylinders into one pipe

The exhaust manifold collects the high temperature spent gases from the cylinder exhaust ports with the least possible back pressure while keeping the exhaust noise at a minimum level.

Exhaust manifold supplied to AL – NISSAN P-15 Engine.

Exhaust manifold for AL –NISSAN.

Manifold

Jacks

Magal Group offers a large and comprehensive range of spare wheel change equipment including Jacks, wrenches, toolkits and stowage systems.

In Magal Tech , India our jacks range from light duty Y-type to heavy-duty Scissor Type . Construction may be traditional steel with plastic, depending on end usage.

We design and validate for bespoke applications respecting load & height specifications, stowage requirements and end user ergonomics, whilst meeting the stringent homologation requirements of lifting equipment.

At Magal Tech , India we manufacture and supply Jacks to Jaguar Land Rover –UK and Ford-India

Jack

Thermostat

Thermostat is often the main control unit for a heating or cooling system, through setting the target temperature.

This is a subsidiary of Magal Engg, UK and has access to the latest design & manufacturing technology of Thermostats from both Magal AWT (formerly known as Western Thomson, UK) and Dauphinoise Thomson, France.

We have the Design/ Engg team in house. Magal Tech developing designs for all new projects of customers, in addition to developing thermostats for their existing platforms.

Magal Tech started supplies of Thermostats from Q2-2014 in India.

Customers for Thermostats include: M&M, TATA, Ashok Leyland , TATA Cummins Simpson, Mecaplast (Renault B4A), Greaves, Kirloskar Oil Engines, Nissan Ashok Leyland , Escorts , CNH.

Thermostat

Cables

Magal Group designs & manufactures many types of control cable for both automotive & non-automotive markets.

Our light duty cables are used in a multitude of applications from office furniture to marine controls as well as numerous automotive areas such as, accelerator, door release, fuel flap release, seat adjustment.

We also offer heavy-duty and push-pull control cables for a diverse range of vehicles, including off-highway types, for systems such as brake, clutch & security.

To compliment our cables supply we offer many associated mechanical components and conversely, our cables technology is integrated into many other Magal products.

At Magal Tech , India we manufacture Hood Release Cables for Ford India and Ford Brazil.

Cable

As a leader in the field of manufacturing, we are well equipped to meet the needs of Aerospace Market.

Our Technology allows us to offer the following:

High Precision machining and grinding of Steel, SS and Aluminum with expertise for Tooling Development

Sheet metal Pressings and Stamping Facility from 80T ~ 500T

Laser Cutting under new investment based on requirement

CO2 Welding , Projection Welding , Spot welding – (Resistance welding / Fusion welding under new investment on requirement)

Development of Prototypes for testing and analysis

Standards Room with CMM , Roundness Tester , Cylindricity measurement , Profile Projector and Mechanical / Physical properties measurement

Our Experience and success assure our customers the following:

A Company with AS9100D accreditation

Lean Manufacturing Process

Structured approach to supply chain management

Part of global manufacturing group with design and delivery as core values both in Aerospace and Automotive.

Part of Kun Aero Space (www.kunaerospace.com) with active support.

Magal Tech has sophisticated manufacturing plant at Chennai.

Using Cutting edge Technologies with high precision machining system ,Flexible manufacturing systems

The facility includes State of the art Computer Numerical Control (CNC) Machines and Special Purpose Machines (SPMs)

The Machining facilities includes Vertical machine Centers horizontal machine Centers , Honing and SPMs.

The Press/Stamping Facilities includes Hydraulic and Mechanical Presses with modern and Precision measuring equipment carrying out stringent quality checks that meets International standards

The Critical machining processes at Magal Include

Rough Boring

Tapping

Drilling

Grinding

Fine Boring

Honing

Milling

AEROSPACE